Low Vacuum Dehydration
Machine
Salient Features
- Removes water and dissolved gases from lube oil, hydraulic oil, gear oil, transformer oil and other synthetic and mineral oils
- Guaranteed water reduction below 200 ppm
- No deterioration of oil since temperature ranges between 45 to 60 deg.
- Operating vacuum is maximum 750 mm of Hg
- Plug and Play – Hassle free Installation
- User-friendly touch screen PLC for monitoring , controlling and trouble shooting
- Optional Accessories – Water in Oil Detection Unit, GSM Gateway
- Robust in-house testing of every machine
- Competitive Price
| LVDM - 50 | LVDM - 100 | |
|---|---|---|
| Suitable for tank capacities | 2500 lit | 5000 lit |
| Oil inlet and outlet hoses | 3/4” BSP | 3/4” BSP |
| Vacuum Pump with motor (belt driven) | 100 LPM, 0.5 Hp | 200 LPM, 0.5 Hp |
| Vacuum Chamber | 50 lit | 100 lit |
| Operation Vacuum | 750 mm of Hg | 750 mm of Hg |
| Discharge Pump with motor | 50 LPM, 2 Hp | 50 LPM, 2 Hp |
| Low watt density Heater | 6 KW | 8 KW |
| Chiller Unit | 0.6 TR | 0.6 TR |
| HMI with touch screen display | 4.3” PLC with 8 I/O | 4.3” PLC with 8 I/O |
| Water discharge | Automatic | Automatic |
| Approximate weight | 250 Kg | 300 Kg |
Low Vacuum Dehydration Machine: Enhance Oil Purification Efficiency
In industries where oil cleanliness is critical, the Low Vacuum Dehydration Machine serves as an indispensable solution. Designed to remove moisture, gas, and particulate contaminants from hydraulic oils, lubricants, and transformer oils, this machine ensures optimal equipment performance and extended oil life.
What is a Low Vacuum Dehydration Machine?
A Low Vacuum Dehydration Machine is an advanced oil purification system that uses a combination of vacuum technology and filtration processes to eliminate dissolved and free water, gases, and impurities from industrial oils. This machine is essential in maintaining the reliability of hydraulic systems, turbines, and transformers by ensuring oil quality remains uncompromised.
Why Choose a Low Vacuum Dehydration Machine?
Investing in a Low Vacuum Dehydration Machine offers numerous benefits, including:
- Prolonged Equipment Lifespan: Clean oil reduces wear and tear, ensuring smoother operations.
- Cost Savings: By purifying oil instead of replacing it, industries can save on operational costs.
- Enhanced Efficiency: The machine ensures oil retains its properties, improving overall system performance.
- Environmentally Friendly: Recycling and reusing oil with the help of this machine reduces waste.
Applications of Low Vacuum Dehydration Machines
The Low Vacuum Dehydration Machine is widely used across industries such as:
- Power Generation: For purifying transformer oil and turbine lubricants.
- Manufacturing: To maintain hydraulic systems and lubricants.
- Oil Refineries: For processing and purifying various types of industrial oils.
Features of the Low Vacuum Dehydration Machine
Our Low Vacuum Dehydration Machine is equipped with advanced features, including:
- High-Efficiency Vacuum Technology: Effectively removes dissolved and free water.
- Multi-Stage Filtration System: Eliminates solid contaminants and improves oil purity.
- User-Friendly Interface: Allows easy operation and monitoring.
- Compact Design: Space-saving and portable for on-site usage.
Why Choose Us for Your Low Vacuum Dehydration Machine Needs?
At Karroter, we are committed to delivering cutting-edge solutions for oil purification. Our Low Vacuum Dehydration Machine is engineered for durability, efficiency, and reliability. Whether you need to maintain critical equipment or extend oil service life, our machines are designed to meet your industrial demands.
Vacuum Dehydration Process for Oil Purification
The vacuum dehydration process is used to remove moisture and dissolved gases from industrial oils in a controlled and efficient manner. The process begins with controlled heating, where oil is warmed to a safe temperature to reduce viscosity without affecting oil properties.
Next, vacuum is applied, lowering the boiling point of water and allowing moisture to evaporate rapidly from the oil. The evaporated moisture is then condensed and discharged automatically, while clean, dehydrated oil is returned to the system for reuse.
This process ensures effective oil purification, extended oil life, and reliable performance of industrial equipment.
Final Thoughts
A Low Vacuum Dehydration Machine is a game-changer for industries striving to maintain oil quality and improve operational efficiency. With its ability to remove water, gases, and contaminants, this machine ensures your equipment operates smoothly while reducing maintenance costs.
Contact us today to learn more about our Low Vacuum Dehydration Machines and how they can benefit your operations.
FAQs
What is a Low Vacuum Dehydration Machine used for?
A Low Vacuum Dehydration Machine is used to remove moisture, dissolved gases, and contaminants from industrial oils such as transformer oil, hydraulic oil, lube oil, and gear oil. It helps maintain oil quality, improves equipment performance, and extends the service life of both oil and machinery.
Which types of oil can be treated using a Low Vacuum Dehydration Machine?
This machine is suitable for a wide range of industrial oils, including transformer oil, hydraulic oil, lubricating oil, turbine oil, gear oil, and other synthetic or mineral oils used in power plants, manufacturing units, and heavy industries.
How much moisture can a Low Vacuum Dehydration Machine remove from oil?
A high-quality Low Vacuum Dehydration Machine can reduce water content in oil to below 200 ppm, ensuring optimal oil purity without damaging its chemical or physical properties.
Does the Low Vacuum Dehydration process affect oil quality?
No. The dehydration process operates at a controlled temperature range of 45°C to 60°C, which prevents oil oxidation and deterioration. This ensures that the oil retains its original lubricating and insulating properties.
Is a Low Vacuum Dehydration Machine suitable for transformer oil purification?
Yes, Low Vacuum Dehydration Machines are widely used for transformer oil purification. They effectively remove moisture and gases that can reduce dielectric strength, helping improve transformer efficiency and operational safety.
What are the advantages of using a Low Vacuum Dehydration Machine instead of oil replacement?
Using a Low Vacuum Dehydration Machine helps industries save costs by purifying and reusing existing oil. It reduces downtime, lowers oil procurement expenses, extends equipment life, and supports environmentally responsible oil management practices.
